CMOS IC failure mechanisms are of three general types: bridge defects, open circuit defects, and parametric related failures. This article summarizes bridge and open-circuit defect properties and provides references for further self-study. Bridge defects are characterized based on location, their significance in terms of logic gates and transistors, and critical resistance for dc logic and timing failures. Open defects are more complex and diverse with six possible failure modes each of which are described in the article.

Dealing with timing failures in nanometer-scale ICs requires a deeper understanding of critical timing paths, noise mechanisms, process variability, timing rules, and the statistical interaction of random parameter values and distributions. This article examines the factors that affect nanometer timing at both the component and system level. It reviews the timing properties of nanoscale logic gates, latches, edge-triggered flip-flops, clocks and their interconnects, resistive vias, and pipeline structures. It also discusses the challenges involved in determining critical timing paths and the underlying causes of nanometer timing failures.

This article discusses the causes and effects of stuck-open faults (SOFs) in nanometer CMOS ICs. It addresses detection and localization challenges and explains how resistive contacts and vias and the use of damascene-copper processes contribute to the problem. It also discusses layout techniques that reduce the likelihood of SOF failures.

Although much traditional FA depends on physical observation to localize failures, electrical techniques are also important, particularly with advances in design for testability (DFT) on modern ICs. DFT structures combined with automated test equipment and algorithmic fault diagnosis facilitate a test-based fault localization (TBFL) approach to identify defect locations on ICs based on scan test patterns. This article and a companion piece in the November 2001 issue of EDFA provide an overview these methods and show how they can reduce the number of potential defect sites on a chip and, in some cases, identify defects that would be missed by other techniques.

This article explains how laser voltage probing (LVP) can be used to analyze combinational logic circuits. The authors describe how the technique is aided by the development and use of a waveform library and a corresponding truth table. They also present a case study in which the new technique is used to isolate faults in a combinational logic circuit consisting of multiple gates.

This is the second part of an article on molecular electronics. The first part, published in the August 2004 issue of EDFA , discussed the development of molecular devices including nanowires, rectifiers, switches, and transistors. Here, the author describes nontraditional molecular computing architectures based on crosspoint arrays, randomized nanocells, and cellular automata. Challenges associated with interconnect demand, lithography alternatives, and defect tolerance are also discussed.

This article examines current research into the building blocks of the nanoscale system and the techniques used to synthesize them. Also explored are some proposed ideas and the challenges associated with integrating these building blocks into molecular nanosystems such as chemically assembled electronic nanocomputers (CAENs).

Government and military ICs, like their commercial counterparts, are subject to ever-tightening cost, performance, and time-to-market demands. They must also comply with strict lifetime, reliability, and radiation hardness standards. In dealing with these challenges for internal applications, engineers at Sandia National Laboratories developed a radiation-hardened structured ASIC platform. In this article, they describe the design and development of the platform and the associated challenges for FA and test.

This article reviews recent developments in the area of molecular-scale computing. It describes the construction and operating characteristics of molecular wires, rectifiers, switches, and transistors. It also discusses the concept of molecular gain. Molecular computing architectures based on crosspoint arrays, randomized nanocells, and cellular automata will be discussed in Part II of this article in the November 2004 issue of EDFA .

This column discusses the benefits of using IC design and wafer-processing test data for failure analysis.

This article discusses the emergence of nanoelectronics and the effect it may have on semiconductor testing and failure analysis. It describes the different types of quantum effect and molecular electronic devices that have been produced, explaining how they are made, how they work, and the changes that may be required to manufacture and test these devices at scale.

The inverted orientation of a flip-chip packaged die makes it vulnerable to optical attacks from the backside. This article discusses the nature of that vulnerability, assesses the threats posed by optical inspection tools and techniques, and provides insights on effective countermeasures.

Laser-assisted device alteration (LADA) is an effective tool for identifying speed-limiting paths in ICs. When implemented with a continuous wave laser, it can reveal where the speed-limiting path resides but not when the slow (or fast) logic transition is occurring. To overcome this limitation, an enhanced version of the technique has been developed. This article discusses the capabilities of the new method, called picosecond time-resolved LADA, and explains how it complements the existing failure analysis toolset, facilitating faster resolution of issues and root-cause identification.

This article presents an automation workflow for the development of analog and mixed-signal devices similar to the two-stage process used for the design and verification of logic ICs. The use of a co-simulation interface makes it possible to build and verify failure models.

This is the second article in a two-part series on test-based failure analysis (TBFA). The first article, which appeared in the August 2001 issue of EDFA, discussed the need for automated diagnostics and the general concept of TBFA. This article discusses the steps involved in implementing a TBFA process and addresses the challenges that are likely to be encountered. It explains how to gather data required to link observed behavior to specific faults, how to set up and use fault dictionaries, and how to handle unmodeled as well as bridging faults. It also discusses the use of TBFA with conventional voltage and quiescent current (IDDQ) testing.

The analysis of scan-based ICs is essentially split between two domains: that of the designer and that of the device analyst. Designers tend to operate within the confines of fault characterization, looking for defects within logic blocks or structures based on test data. Device analysts, on the other hand, are more concerned with physical aspects of the defect such as location, composition, and morphology. These separate worlds are beginning to merge, however, as this case study shows, streamlining the entire failure analysis and resolution process.

Off-state leakage currents account for roughly half of the total current is today’s ICs, and with each new generation of technology, the problem is getting worse. Failure analysts, however, see things differently. Light emission associated with leakage current is a rich source of information about the operation of ICs. In this article, the authors explain how they use this light to monitor logic states, measure temperatures, analyze cross-talk and power distribution noise, and diagnose broken scan chains. Light emission from off-state leakage current (LEOSLC) is shown to be especially useful for diagnosing faults that reside in scan clock trees, which are otherwise very difficult to detect.

Technologies relatively new to failure analysis, like time-correlated photon counting, electro-optical probing, antireflective (AR) coating, Schlieren microscopy, and superconducting quantum interference (SQUID) devices are being leveraged to create faster, more powerful tools to meet increasingly difficult challenges in failure analysis. This article reviews recent advances and research in fault isolation and circuit repair.

This case study compares the FA success rate and turn-around time of traditional logic-only and true layout-aware scan diagnosis. It discusses the basic process flow, identifies key success factors, and evaluates physical FA and diagnostic test results obtained from six dies randomly selected from a 9.8 M-gate, seven-metal-layer ASIC manufactured in 90 nm technology. As shown, layout-aware diagnosis reduces the defect search area on the die, in some cases, by an order of magnitude, providing the means to diagnosis-driven yield improvements.

Scan-based diagnostics produce high-confidence target lists of suspected faults associated with electrical fail signatures. Physical coordinates extracted from these lists serve as a guide for physical failure analysis. When certain conditions are met for the design database and pattern sets, the extraction can be automated and the analysis completed within minutes. The logic mapping flow is a natural extension of scan-based diagnosis with the potential to reach new levels of electrical failure analysis without the extensive data collection and resources associated with signature analysis. This article describes the logic mapping concept and how to implement the flow. It also presents the results of actual cases in which logic mapping was used.