This article explains how laser voltage probing (LVP) can be used to analyze combinational logic circuits. The authors describe how the technique is aided by the development and use of a waveform library and a corresponding truth table. They also present a case study in which the new technique is used to isolate faults in a combinational logic circuit consisting of multiple gates.

Faster time-to-production of a new product is the common goal of design houses and foundries. This article demonstrates how foundries can contribute through post silicon validation, which allows design houses to focus on more complicated issues.

Dealing with timing failures in nanometer-scale ICs requires a deeper understanding of critical timing paths, noise mechanisms, process variability, timing rules, and the statistical interaction of random parameter values and distributions. This article examines the factors that affect nanometer timing at both the component and system level. It reviews the timing properties of nanoscale logic gates, latches, edge-triggered flip-flops, clocks and their interconnects, resistive vias, and pipeline structures. It also discusses the challenges involved in determining critical timing paths and the underlying causes of nanometer timing failures.

The analysis of scan-based ICs is essentially split between two domains: that of the designer and that of the device analyst. Designers tend to operate within the confines of fault characterization, looking for defects within logic blocks or structures based on test data. Device analysts, on the other hand, are more concerned with physical aspects of the defect such as location, composition, and morphology. These separate worlds are beginning to merge, however, as this case study shows, streamlining the entire failure analysis and resolution process.

Scan-logic diagnosis is used in industry for three main purposes: root-cause analysis, improving manufacturing processes, and improving designs. This article reviews the principles of scan-logic diagnosis and its applications in each of the three areas. It also discusses ongoing challenges and emerging approaches.

This article discusses the causes and effects of stuck-open faults (SOFs) in nanometer CMOS ICs. It addresses detection and localization challenges and explains how resistive contacts and vias and the use of damascene-copper processes contribute to the problem. It also discusses layout techniques that reduce the likelihood of SOF failures.

This article explains how the success rate of in-line scan chain logic macros can be nearly doubled for certain types of failures with the help of laser voltage imaging and laser voltage probing. The authors provide background information on LVI, LVP, and scan chain logic macros and show how they are used to diagnose skip test, clock-type, and soft single-latch failures.

Although much traditional FA depends on physical observation to localize failures, electrical techniques are also important, particularly with advances in design for testability (DFT) on modern ICs. DFT structures combined with automated test equipment and algorithmic fault diagnosis facilitate a test-based fault localization (TBFL) approach to identify defect locations on ICs based on scan test patterns. This article and a companion piece in the November 2001 issue of EDFA provide an overview these methods and show how they can reduce the number of potential defect sites on a chip and, in some cases, identify defects that would be missed by other techniques.

CMOS IC failure mechanisms are of three general types: bridge defects, open circuit defects, and parametric related failures. This article summarizes bridge and open-circuit defect properties and provides references for further self-study. Bridge defects are characterized based on location, their significance in terms of logic gates and transistors, and critical resistance for dc logic and timing failures. Open defects are more complex and diverse with six possible failure modes each of which are described in the article.

This article describes a yield-driven approach for characterizing IC logic failures at the wafer level and presents several case studies to demonstrate its versatility and assess its value.

Voltage contrast followed by electron beam induced current imaging is an effective approach for isolating IC failures. This article briefly reviews the physics of signal generation for both techniques and presents several examples illustrating how this powerful combination contributes to advanced defect localization.

This article presents a recent breakthrough in the use of machine learning in semiconductor FA. For the first time, cell-internal defects in FinFETs have not only been detected and diagnosed, but also refined, clarified, and resolved using cell-aware diagnosis along with root cause deconvolution (RCD) techniques. The authors describe the development of the methodology and evaluate the incremental improvements made with each step.

Several technology-focused User's Groups met at ISTFA 2014 to discuss current issues and advances in their areas of interest. This article summarizes key discussion points from the Contactless Fault Isolation User's Group, the Nanoprobing User's Group, the Sample Prep/3-D Package User's Group, and the FIB User's Group.

This article describes a hardware metering fingerprint technique, called the memometer, that addresses supply chain integrity issues with field-programmable gate arrays (FPGAs). The memometer is a physically unclonable function (PUF) based on cross-coupled lookup tables that overcomes manufacturing memory power-on preset. The fingerprints are not only unique, but also reliable with average hamming distances close to the ideal values of 50% (interchip) and 0% (intrachip). Instead of having one fingerprint per device, the memometer makes provision for hundreds with the potential for more.

A new product-like test chip developed by engineers at Carnegie Mellon University overcomes the current limitations in conventional test chip design. This article discusses the advantages of the new chip, called the CM-LCV, and presents experimental results showing how it achieves fault coverages comparable to or better than benchmarking designs.

This is the second part of an article on molecular electronics. The first part, published in the August 2004 issue of EDFA , discussed the development of molecular devices including nanowires, rectifiers, switches, and transistors. Here, the author describes nontraditional molecular computing architectures based on crosspoint arrays, randomized nanocells, and cellular automata. Challenges associated with interconnect demand, lithography alternatives, and defect tolerance are also discussed.

Scan chains help detect and identify failures in integrated circuits, but they are also susceptible to failure themselves. When scan chains break, it does not necessarily render them useless. Normally, scan chains can be debugged and diagnosed so that they can be fixed or used while masking out vector bits associated with broken or corrupted portions of the chain. This article describes the different ways that scan chains can break and how it tends to affect their performance. It explains how to repair various types of scan chain failures or at least regain partial use for limited testing purposes.

Government and military ICs, like their commercial counterparts, are subject to ever-tightening cost, performance, and time-to-market demands. They must also comply with strict lifetime, reliability, and radiation hardness standards. In dealing with these challenges for internal applications, engineers at Sandia National Laboratories developed a radiation-hardened structured ASIC platform. In this article, they describe the design and development of the platform and the associated challenges for FA and test.

This case study compares the FA success rate and turn-around time of traditional logic-only and true layout-aware scan diagnosis. It discusses the basic process flow, identifies key success factors, and evaluates physical FA and diagnostic test results obtained from six dies randomly selected from a 9.8 M-gate, seven-metal-layer ASIC manufactured in 90 nm technology. As shown, layout-aware diagnosis reduces the defect search area on the die, in some cases, by an order of magnitude, providing the means to diagnosis-driven yield improvements.

Technologies relatively new to failure analysis, like time-correlated photon counting, electro-optical probing, antireflective (AR) coating, Schlieren microscopy, and superconducting quantum interference (SQUID) devices are being leveraged to create faster, more powerful tools to meet increasingly difficult challenges in failure analysis. This article reviews recent advances and research in fault isolation and circuit repair.