Alloy developers worldwide have struggled to create creep-resistant alumina-forming, iron-based austenitic stainless steels for use as high-temperature structural alloys, but with limited success in balancing alloy cost, oxidation, and creep resistance. This article describes the research and development of a novel cast alumina-forming austenitic stainless steel. This work won the prestigious Engineering Materials Achievement Award presented at IMAT 2023 in Detroit.

This introduction to the metallurgy of flatware describes the grades and qualities of metals used in typical cutlery and the reasons to choose one set over another.

Plasma nitriding is very effective in removing the passive layer of chromium oxide formed naturally on the surface of stainless steel, but controlling the kinetics is key for optimal results.

Given the demonstrated antimicrobial properties of copper, it is incumbent upon materials scientists to design potent antimicrobial copper-containing stainless steels as an economical option.

Deformation-induced martensite phase transformation during room temperature forming of austenitic stainless steel leads to higher residual stress. This article discusses the results of a study to determine the relationship between deformation-induced martensite phase transformation and residual stress in AISI Type 304 austenitic stainless steel (nominal 18% Cr, 8% Ni) after stamping.

A new solid-state joining process for medical guidewire applications increases joint strength, provides superior bending properties, and does not require tertiary metals or ferrules. This process may be a superior method to create joints between dissimilar metals such as stainless steel and Nitinol.

From wartime use to cutlery and building facades, the stainless steel industry began to experience dynamic growth from the 1920s on, especially following World War II.

One of the greatest advances in modern metallurgy was the discovery of a steel that does not rust, which occurred after research into high chromium steels began. French researchers began adding chromium or nickel to heat treated alloy steels during the 1880s and 1890s, while German researchers began combining chromium with nickel in the 1890s. This article recounts the early history of stainless steel.

In order to expand the choice of materials available for use in additive manufacturing, parameters that consider welding metallurgy, laser powder interaction, and post processing must be developed. This article describes the outcomes of process development for a steel and stainless steel alloy that are not standard materials for laser powder bed fusion equipment.

Low-temperature surface hardening of stainless steel by means of gaseous processing provides a high degree of tailorability of the hard surface case without affecting corrosion resistance. This article covers the fundamental and technological aspects of the process and examines the effect of different LTSH treatments on 304 and 316 austenitic stainless steel.

Vacuum solution nitriding is a promising technique for increasing the surface hardness, load-bearing capability, and fatigue strength of martensitic stainless steels without sacrificing corrosion resistance. This article examines the effects of nitriding pressure and temperature on surface nitrogen content and case depth in four martensitic stainless steels.

In this study, 316L stainless steel samples were plasma nitrided for 64 h at 370-420 °C then subjected to surface hardness and pitting corrosion testing. The results show that interstitial hardening with nitrogen significantly improved the surface hardness as well as the pitting corrosion resistance of the austenitic stainless steel.

Compared to traditional power plant materials, creep strength enhanced ferritic steels require new approaches to nondestructive examination and weld repair. The metallurgical complexity of these steels prompted EPRI to conduct research to define and/or improve the detection limits of ultrasonic testing techniques, explore novel electromagnetic techniques, evaluate the sensitivity and applicability of acoustic emission testing, and conduct studies on improved weld repair procedures.