Abstract
The pursuit of reduced emissions and increased efficiency in ultra-critical steam plants has led to the investigation of systems operating at temperatures up to 720°C and pressures up to 300 bars, necessitating the use of nickel-based alloys. This study focuses on control valves manufactured from Alloy 617, designed for steam temperatures of 725°C, examining specific challenges in their design and manufacture, including machining and welding processes. Initial operational experiences with the valve at 725°C are presented, along with ongoing tribological investigations of nickel-based alloys at 725°C, as standard material pairings with optimized wear behavior are unsuitable at such elevated temperatures. These investigations aim to develop material pairings that can maintain good wear behavior under these extreme conditions.